About Jsons foundry
Established in 1987 by Mr. Ajay and Mr. Sanjay Jadhav, Jsons Foundry Pvt Ltd stands as the inaugural foundry unit, operating independently of any larger organization. With a current manufacturing capacity exceeding 550 tons per month, the foundry boasts four state-of-the-art facilities equipped with cutting-edge machining capabilities.
Specializing in sand, investment, centrifugal casting units, and machine shop operations, Jsons Foundry Pvt Ltd is known for producing high-quality castings in various grades, including steel, alloy steel, corrosion-resistant stainless steel, super duplex, and high nickel alloys. The foundry delivers fully machined, ready-to-use components with casting capabilities ranging from 500 grams to 7500 kilograms per single piece. Adhering to international standards like ASTM, DIN, BS, EN, JIS, and customer specifications, Jsons Foundry Pvt Ltd is committed to providing prompt and professional responses, aiming to exceed all inquiries and requirements.
Materials
Our teams technical experience allows us to handle wide range of steel alloy
Carbon Steel
ASTM
WCB, WCA, WCC, WC1
DIN
1.0466, 1.0455, 1.0619
Low Temp, Application Steel
ASTM
LCB, LCC, LC3, LC1
DIN
1.0566,
Low Alloy Steel
ASTM
WC6, WC9, C5, C12, C12A G17Cr-Mo. 5-5 & 5-10
DIN
1.7335, 1.7380, 1.7362
Martensitic Steel
ASTM
CA15, CA6NM, CA6NM Class B
DIN
1.4317
Austenitic Stainless Steel
ASTM
CF8, CF8M, CG8M, CF3, CF3M, CF8C, CN7M, CF10, CN3MN, CG3M, CK3<CuN, CU5MCuC
DIN
1.4301, 1.4401, 1.4306, 1.4404, 4.4550
Duplex Steel, Super Duplex
ASTM
1B, 2A, 3A, 4A, 5A,6A
DIN
1.4501, 1.4462
Nickel Base Alloy
ASTM
Monel (M35-1, M35-2, M30C), Hastealloy C and B, Cu5MCuC, CN3MN, CT40, CZ100
Nickel Aluminium Bronze
ASTM
C95500, C95800, C95820
Facilities
Induction Furnace
Melting facilities with 2MT, 4MT, 5MT and 6.5 MT medium frequency induction furnace
Simulation Software
Simulation software to check the soundness of casting before pouring.
Heat Treatment
Heat Treatment furnace - 03 Nos of Bell Type Gas Fired heat treatment furnace with quenching facility
Machine Shop
full fledge machine shop with 7 Nos Trevision Machine - CNC-VTL /HBM /VMC / RADIAL drill
Facilities for Testing
Scanning by Faro arm
Offering precise and efficient scanning solutions that enhance quality control and streamline production processes.
U.T.M
Offering precise and efficient scanning solutions that enhance quality control and streamline production processes.
Impact Testing
Material strength and durability, ensuring products meet quality standards and safety regulations.
Radiography Enclosure
Offering precise and efficient scanning solutions that enhance quality control and streamline production processes.
U.T.M
Offering precise and efficient scanning solutions that enhance quality control and streamline production processes.
Simulation Software
By simulating various casting techniques, such as sand casting or investment casting, this software allows for the optimization of mold design, gating systems, and process parameters. Through virtual experimentation, potential defects like porosity, shrinkage, and distortion can be identified and mitigated prior to physical production, saving both time and resources. Furthermore, simulation software enables engineers to explore alternative designs and materials, facilitating innovation and continuous improvement in casting processes. Overall, the integration of simulation software in casting manufacturing empowers manufacturers to achieve higher quality, reduce costs, and accelerate time-to-market for their products.